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Ultrasonic PP Box Welders

Name: Ultrasonic PP Box Welders
Brand: JOHNSON PLASTOSONIC (P) LTD.
Price: 70000 INR
Availability: InStock

Price 70000 INR/ Piece

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MOQ : 1 Piece

Ultrasonic PP Box Welders Specification

Material
Polypropylene (PP)

Dimension (L*W*H)
650 x 400 x 1100 mm

Power
2000 W

Voltage
220 V

Frequency
20 kHz

Temperature
Ambient (Non-heating process)

Control System
Digital Microprocessor

Application
Sealing and Welding of PP Boxes and Containers

Air Pressure Requirement
4-6 bar (for pneumatic models)

Welding Time Range
0.1 to 5 seconds

Operating Mode
Manual/Automatic

Display Type
LED/LCD for time and parameter settings

Ultrasonic Horn Material
Titanium

Cycle Time
Depends on box size, typically <10 seconds

Safety Features
Overload Protection, Emergency Stop

Weight
85 kg

About Ultrasonic PP Box Welders

We take pride in making use of ultrasonic energy, which is recognized as a mechanical vibratory energy that functions at frequencies, which are far off audible sound to construct different products. The aforesaid energy-based PP box welding high performance machine is known for low running cost. Provided Ultrasonic PP Box Welders is known for executing maximum output. In the packaging industry, this machine is widely appreciated for having minimal maintenance requirement.

Advanced Welding Control

Benefit from a digital microprocessor control system, which provides precise management over welding parameters. The LED or LCD interface allows operators to set and monitor time, pressure, and other essential settings easily, optimizing the quality and consistency of PP box seals.

Flexible Operation Modes

Choose between manual and automatic cycles to match your production needs. Manual mode offers hands-on control for unique products, while automatic mode streamlines repetitive tasks, reducing labor and increasing throughput for high-volume sealing applications.

Exceptional Weld Quality

Utilizing a titanium-made ultrasonic horn, this welder delivers robust, clean, and consistent welds for PP boxes and containers. The non-heating ultrasonic process preserves material integrity, minimizing deformation and ensuring strong, leak-proof seals.

FAQs of Ultrasonic PP Box Welders:

Q: How does the Ultrasonic PP Box Welder seal and weld polypropylene boxes?

A: The welder uses ultrasonic vibrations delivered through a titanium horn to create high-frequency friction at the joint of PP boxes, resulting in a strong molecular bond without additional heating. This ensures efficient and clean sealing and welding.

Q: What types of polypropylene containers are suitable for this welding process?

A: This machine is designed for sealing and welding a variety of polypropylene boxes and containers, including packaging, storage bins, and custom-shaped PP products typically used in various industries.

Q: When is manual or automatic operation mode recommended?

A: Manual mode is ideal for customized or prototype boxes requiring operator control, while automatic mode suits standard, repetitive welding tasks in larger-scale production, improving overall efficiency.

Q: Where can the Ultrasonic PP Box Welder be installed and operated?

A: The machine is suitable for industrial environments such as manufacturing plants and packaging facilities in India, given its dimensions (650 x 400 x 1100 mm) and requirement for a standard 220 V power supply.

Q: What is the typical welding time for sealing PP containers?

A: Welding time ranges from 0.1 to 5 seconds per cycle, depending on the box size and configuration. For most operations, the total cycle time is less than 10 seconds, enabling fast production rates.

Q: How does the welder ensure operator safety during use?

A: The Ultrasonic PP Box Welder incorporates safety features including overload protection and an emergency stop function. These safeguards help prevent accidents and equipment damage during operation.

Q: What are the primary benefits of using ultrasonic welding for PP boxes?

A: Ultrasonic welding provides reliable, strong, and leak-proof seals without applying heat, thereby preventing material deformation. The process is fast, energy-efficient, and offers repeatable quality, ideal for industrial-scale box fabrication.

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