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Ultrasonic Spin Welding Machines

Name: Ultrasonic Spin Welding Machines
Brand: JOHNSON PLASTOSONIC (P) LTD.
Price: 250000.00 INR
Availability: InStock

Price 250000.00 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Ultrasonic Spin Welding Machines Specification

Material
High-grade Alloy Steel and Industrial Plastics

Dimension (L*W*H)
560 mm x 430 mm x 1250 mm

Power
2500 W

Voltage
220 V AC

Frequency
50/60 Hz

Temperature
Ambient to 120C

Noise Level
<70 dB(A)

Welding Diameter Range
Ø25 mm to Ø100 mm

Pressure Adjustment
0.5 to 6 Bar

Cooling System
Air/Water Cooling

Application Area
Plastic Component Welding, Automotive, Electricals, Medical Devices

Display Type
Digital Control Panel

Operation Mode
Semi-Automatic

Safety Features
Emergency Stop, Overload Protection

Drive System
Servo Motor Controlled

Welding Speed
Up to 10 seconds per cycle

Weight
120 kg

About Ultrasonic Spin Welding Machines

We make investment look worthy in our Ultrasonic Spin Welding Machines through modern technique-based manufacturing. High performance of provided machines contribute in successfully meeting requirements of industries which make use of friction welding-based technique for the purpose of thermoplastic material. Our Ultrasonic Spin Welding Machines are a must purchase because of easy installation and operation. Provided machines are appropriate for excellently welding round in shape or tube-like objects. Offered product is designed to give maximum productivity at low cost.

Advanced Control and Speed

The machines digital control panel provides intuitive operation, enabling precise adjustments for each welding task. With servo motor-controlled movements, users can achieve consistent cycles, each completed in up to 10 seconds, ensuring high productivity for medium- to large-scale manufacturing environments.

Versatile and Safe Operation

Designed for semi-automatic use, this machine incorporates essential safety features such as emergency stop and overload protection. Its pressure adjustment range of 0.5 to 6 Bar, along with air or water cooling options, allows for tailored performance across diverse plastic welding applications while maintaining a low noise level below 70 dB(A).

FAQs of Ultrasonic Spin Welding Machines:

Q: How does the Ultrasonic Spin Welding Machine ensure precise welding for different plastic components?

A: The machine employs a servo motor-controlled drive system and digital control panel, offering customizable pressure settings from 0.5 to 6 Bar. This allows accurate control of welding parameters, resulting in precise and uniform joints for plastic components with diameters between 25 mm and 100 mm.

Q: What applications are suitable for this ultrasonic spin welding machine?

A: This equipment is ideal for welding plastic components used in automotive parts, electrical items, and medical devices, where reliable and durable welds are essential. Its design accommodates a wide range of industrial plastics and complex assemblies.

Q: When is air or water cooling recommended during the welding process?

A: Air cooling is suitable for standard operational loads and most plastic materials. Water cooling should be used for prolonged or high-temperature welding cycles to provide additional thermal management and protect sensitive assemblies.

Q: Where can these machines be installed and operated?

A: Ultrasonic spin welding machines are typically installed in manufacturing facilities involved in plastic component assembly, especially in India due to the availability of exporters, manufacturers, and suppliers. Their moderate dimensions and noise levels make them suitable for various industrial settings.

Q: What benefits does the semi-automatic operation mode provide?

A: Semi-automatic operation streamlines workflow, allowing operators to control the process while ensuring safety and consistency. This mode supports increased productivity and minimizes errors by automating crucial welding steps and incorporating emergency and overload safeguards.

Q: How does the machine contribute to workplace safety?

A: Safety is ensured through integrated emergency stop and overload protection features, which instantly halt operations during unforeseen circumstances. Additionally, the machine maintains a low noise level (<70 dB(A)), reducing auditory stress for operators.

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