About Multi Head Ultrasonic Welders
Multi Head Ultrasonic Welders
Our superior range of multi head ultrasonic welders allow operators to carry out welding jobs at different locations. These find application in areas like car trim doors, spoilers, dash boar bumpers, large assembly parts of plastics, television assembly and cluster & cluster panel.
Product details
| Counter | Built cycle counter |
| Frequency Control | Tuning |
| Model Number | UPPCBW-01 |
| Phase | Single Phase |
| Protection Indicators | PLC Message |
| Ultrasonic Frequency | 20 KHz |
| Welding Head | 1 |
| Welding Sheet Thickness | 1100 Mm Max |
| Country of Origin | Made in India |
| Output Current | 200 A |
| Brand | Johnson Plastosonic |
| Automation Grade | Automatic |
| Material | Mild Steel |
| Weld Time | 4 Sec |
| Weight | 18 Kg |
| Power | 1500 W |
| Voltage | 230 V ac |
| Usage/Application | Industrial |
Advanced Multi Head DesignEquipped with multiple ultrasonic heads, the welder supports simultaneous or sequential welding, boosting productivity and ensuring uniform results across all weld points. Customizable horn diameters allow for tailored welding solutions for diverse industry requirements, including textiles and plastics.
Reliable Servo Motor DriveThe servo motor drive guarantees precise control over welding parameters, resulting in consistent, high-quality welds. Its robust construction using mild steel or aluminum alloy ensures durability even under continuous operation, making it suitable for demanding industrial environments.
Versatile ApplicationsThis equipment is designed for a wide spectrum of applications such as fabric and plastic bonding, filter manufacturing, mask production, and nonwoven material welding. Adaptable frequency and voltage ranges support a variety of welding processes for optimal results in both automated and manual production lines.
FAQs of Multi Head Ultrasonic Welders:
Q: How does the Multi Head Ultrasonic Welder operate?
A: The welder uses ultrasonic energy transmitted through multiple welding heads to fuse materials such as textiles and plastics. Servo motor drives manage the welding sequence, ensuring precise control for either spot, seam, or continuous welding operations.
Q: What materials can be welded with this equipment?
A: The machine is capable of welding mild steel, aluminum alloy, textiles, nonwoven fabrics, filters, masks, and various plastic components, adapting to different applications depending on head configuration and horn design.
Q: When should I choose a multi-head ultrasonic welding solution?
A: Opt for a multi-head configuration when your manufacturing process requires simultaneous welding of multiple points or large components, improving throughput and consistency compared to single-head welders.
Q: Where is this welder most commonly used?
A: It is widely utilized in industries such as textile production, filter and mask manufacturing, and plastic component assembly, particularly where high volume and precision bonding are necessary.
Q: What is the process for customizing the welders dimensions and capabilities?
A: Customers can specify required dimensions, number of ultrasonic heads, horn designs, and operating parameters. The manufacturer tailors the equipment to the users specific material, production volume, and application requirements.
Q: How does using this ultrasonic welder benefit manufacturers?
A: Manufacturers gain increased productivity, superior bond quality, energy efficiency, and flexible application possibilities. The equipments reliable performance minimizes downtime and maximizes return on investment in industrial welding processes.